Reports (Future Enhancements)

While the Capacity Plan and Capacity Slot provide the foundation for planning and scheduling, additional reports will strengthen decision-making and monitoring. These reports are designed to offer visibility across resources, demand, and execution performance.

1. Capacity Utilization Report

  • Purpose: Compare planned demand vs. available capacity across workstations and teams.
  • Highlights:
    • Utilization percentage per workstation/team.
    • Overloaded vs. underutilized resources.
    • Graphical dashboards (heatmaps or Gantt views) for visualization.
  • Business Value: Ensures balanced resource allocation and prevents over-scheduling.

2. Bottleneck Analysis Report

  • Purpose: Identify recurrent constraints in production capacity.
  • Highlights:
    • List of operations/workstations that consistently exceed available capacity.
    • Average queue/wait time per operation.
    • Trend of bottlenecks over time.
  • Business Value: Provides insights to invest in additional resources, reassign tasks, or optimize routing.

3. Production Feasibility Report

  • Purpose: Validate whether sales commitments can be realistically achieved based on current capacity.
  • Highlights:
    • Demand from Expected Sales / Sales Orders vs. available slots.
    • Projected delivery dates vs. promised delivery dates.
    • “At Risk” orders flagged for early intervention.
  • Business Value: Reduces customer dissatisfaction by aligning sales promises with production capability.

4. Team Performance Report

  • Purpose: Measure efficiency and throughput of production teams.
  • Highlights:
    • Completed vs. planned slots per team.
    • Average operation duration vs. standard.
    • Overtime or underperformance indicators.
  • Business Value: Enables data-driven workforce planning and team optimization.
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